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04 – PACKING the sheets 2020-11-18T09:29:33+00:00

THE PACKING MACHINES

We have formed, filled and palletised dozens of case versions over the past years.

Not only, we have also created many of them in co-design with our customers.

This allows us to engineer IN-LINE MACHINES and SYSTEMS that guarantee customers the achievement of all their marketing and industrialization objectives of the entire packaging process.

The ALL-IN-ONE case erectors AUTOMATICALLY produce complete cases ready for palletization. Them operates in line with the Sticking Machines and include in a single machine the three phases required to create a complete case: FORMINGFILLINGSEALING.

The SEMI-AUTOMATIC machines can instead perform only one of the three packing phases. For example, they can form cases that will then be filled manually. Or the cases can be manually formed to be filled automatically. This approach aims to make packaging solutions modular if the customer is organized with different production lines.

All our packaging machines can be equipped with digital control systems for the integrity inspection of each mosaic sheet and separates those that need to be repaired.

After packing, the shipment preparation process of the mosaics proceeds with the complete palletizing solutions platform, the unlimited modularity of which allows adaptability to any plant layout solution.

The transit and storage warehouses complete the Talent range of solutions for the entire packaging process, starting from loose mosaic sheets up to the truck loading bays ready for shipment.

THE SKILLS

MACHINES SERIES

ALL-IN- ONE Series

AUTOMATIC FORMING – FILLING – SEALING MACHINES

  • TRAY-AND-LID cases with hinged lid
  • SQUARE and RECTANGULAR case formats
  • Glue sealing of cases
  • Format change in 30 minutes in the MANUAL version
  • No downtime when loading cases
  • Footprint <10 SQUARE METERS

 

OPTIONS

  • DIGITAL control of the integrity of the mosaic sheets and separation in the repair area
  • AUTOMATIC format changeovers
  • In-line marking or labelling

 

SEMI-AUTOMATIC Series

MACHINES FOR INDIPENDENT PACKING PHASES

The semi-automatic machines can adapt to the different types of cases already used by the customer or can be designed for the use of new concept cases developed in co-design with the customer’s marketing department.

  • TRAY-AND-LID cases with hinged lid
  • Regular Slotted Cases (RSC)
  • SQUARE and RECTANGULAR case formats
  • Versions with MANUAL or AUTOMATIC format change
  • Glue or adhesive tape case sealing

OPTIONS

  • DIGITAL control of the integrity of the mosaic sheets and separation in the repair area
  • AUTOMATIC format change
  • In-line marking or labelling

Option INTEGRITY CONTROL

AVAILABLE FOR THE FULL SERIES OF THE PACKING MACHINES

The PACKAGING machines, both AUTOMATIC and SEMI-AUTOMATIC, can be equipped with digital CONTROL systems for checking the integrity of the mosaic sheets outgoing from the STICKING MACHINES.

The integrity controls can be performed with vision systems or optical sensor systems.

The mosaic sheets with non-homogeneity defects will not be boxed but will be stacked in a separate slot position easily accessible by the operator to pick them up for repairing.

THE PALLETIZERS

Serie LIGHT PALLETIZERS

 

SIMPLIFIED PALLETIZATION SOLUTIONS

The LIGHT series is characterized by very compact single pallet solutions.

The greatest advantages are the simplicity and the practicality.

They are based on the principle of pre-preparation of complete layers of boxes aligned under the same orientation.

Each layer of boxes, once complete, is deposited on the pallet the first one, or on the underlying layer of boxes up to complete the stacking of the full pallet layers.

The unloading of the full pallets and the loading of the empty pallets takes place in complete safety for the operator while the palletizer is running.

Also this range of palletisers is designed both to be integrated into our automatic System Lines and to work as a stand-alone machine in which the cases to be palletized are loaded by hand on the infeed conveyor or arrive from an external conveyor.

The interlayer can be inserted in complete safety by the operator while the palletizer is running.

CIRCULAR PALLETIZERS Series

CIRCULAR PALLETIZER SOLUTIONS

These solutions adopt anthropomorphic robots of the most prestigious brands on the market.

The pallet layout typically takes place in a semi-circle, or according to asymmetric layouts that meet custom layout requirements.

They can be equipped with an automatic pallet changer storage and can work simultaneously with multiple fully automatic loading/unloading bays, or can provide manual handling of the pallets by the operator.

The CIRCULAR palletizer series is also very versatile and is able to palletize boxes of different types and sizes.

Optionally it is possible to include the automatic insertion of the interlayer or the pallet on pallet stacking.

LINEAR PALLETIZERS Series

LINEAR PALLETIZER SOLUTIONS

The LINEAR series is a flexible system able to palletize boxes of different types and sizes, coming from one or multiple lines.

It can be equipped with an automatic pallet storage and can work simultaneously with 10 fully automatic loading/unloading bays, or can provide manual handling of the pallets by the operator.

Being an in-line system, it can be installed close to a wall and requires access from the front only, where light curtains guarantee the safety of the access gates.

On request it is possible to provide for the automatic insertion of the interlayer or the stacking of pallets on pallets.

MODULAR PALLETIZERS Series

MODULAR PALLETIZER SOLUTIONS

The modular palletizer consists of a very compact single pallet unit.

They are designed both to be integrated into our automatic System Lines and to work as a stand-alone machine in which the cases to be palletized are loaded by hand on the infeed conveyor or arrive from an external conveyor.

The modular series is equipped with an ‘open access’ for the insertion of an empty pallet. An electro-hydraulic system provides to outfeed the full pallets and the infeed of the empty pallets.

The unloading of the full pallet from the outfeed area takes place in complete safety for the operator while the palletizer is running. The exit of the pallets can take place in-line or laterally.

On request, is possible to include the automatic insertion of the interlayer.